Plush doll production process plush doll how to clean plush doll production process plush doll is a kind of plush toy, it is made of plush fabric and other textile materials as the main fabric, the interior is filled with various fillers A toy with a human face, the English name (plush toy), can also be called a soft toy or a stuffed toy. The Guangdong and Hong Kong and Macao regions of China are called "plush dolls". It has the characteristics of vivid and lovely shape, soft touch, not afraid of extrusion, convenient cleaning, strong decoration, high safety and wide application. And there are noses, mouths, eyes, etc., the shape is very realistic.
Introduction Plush doll is a kind of plush toy. It is a toy with human face made of plush fabric and other textile materials. It is filled with various fillers inside. The English name is (plush toy). It can also be called soft toy or stuffed toy. Guangdong and Hong Kong and Macao in China are called “plush dollsâ€. As long as a plush toy with eyes, nose and mouth can be called a plush doll.
Features Plush dolls have the characteristics of realistic and cute, soft touch, not afraid of extrusion, convenient cleaning, strong decoration, high safety and wide application. And there are noses, mouths, eyes, etc., the shape is very realistic. Therefore, plush toys are a good choice for children's toys, decorative houses and gifts as gifts.
Classification currently based on consumer preferences, current plush dolls have the following popular categories:
1. According to the styling source of plush toys, it is divided into cartoon and cartoon characters plush dolls and animal plush dolls;
Human figure doll: A plush doll made in the shape of a person and in proportion to the body of a person. It is exactly the same as the real person.
Animal figurine: A plush doll made in the form of various animals through the process of plush toys. Very realistic.
2, according to the length of the plush doll's plush, divided into plush dolls and super soft short plush dolls;
3, according to the name of people love animals, divided into plush teddy bears, plush toys, teddy bears, etc.;
4, according to the different stuffing of plush toys, divided into PP cotton plush dolls and foam particles dolls.
The quality of the main material shearing cloth should be noted: the softness of the rough surface, the quality of the general hair falling is poor, but the printed shearing cloth will be a little down, not serious, it should be acceptable for general plush (including plush cloth, shearing cloth) ), if the weight is too low, the hair is easy to fall down and can not stand up, pay attention to the quality inspection. The length of the shearing cloth is not easy, the hair is short, and the fabric looks thin, so it should be carefully checked. Generally, the length of the hair should be 2.5-3.5mm, the normal is 3.00mm, and the curling cloth can reach 5-10mm. High, when signing the contract, the gross length requirement should be indicated, generally 3mm gram weight is 450g/Y-480g/Y, special should be noted. Another shearing cloth also has a hair direction.
Plush fabrics
A, A yarn (also known as ordinary yarn, BOA material), divided into:
There are light yarns: ordinary ones are generally shiny, and the yin and yang faces can be separated under different light directions.
Matte yarn: that is, matte, basically no yin and yang.
B, V yarn (also known as special yarn, T-590, Vonnel) has Even Cut and Uneven cut. The hair length is about 4-20mm, which is a mid-range material.
C, Hipile (Haipai, plush): the hair length is in the range of 20-120mm, any hair length can be made within the range of 20-45mm, and only 65mm and 120 (110)mm above 45mm, which is long and short hair, due to the quality of the original yarn. The impact of Hipil is very obvious, so we should require the plush factory to use the original yarn of Mitsubishi grade above Japan, the hair should be straight and not easy to curl.
D, other:
1, roll plush (rolling hair):
1Tumbling boa, A yarn curl: Most are granular hair, lamb hair, or hair root is bundled, rolled up. Usually used to make more classic toys, the hair length is up to 15mm; the price is much cheaper than the Shanghai style curl.
2Tumbling HP Haipai Curl: Usually the hair length is longer, the curling effect is looser, and there are many styles to choose from.
2, super soft material: has begun to use, the material is very soft; pay attention to the original yarn, the price will be different.
3, as well as DDF: is a kind of HP, hard straight, high-grade materials, usually mixed colors.
E, plush printing materials include: 1, printing; 2, jacquard; 3, tip-dyed: (like the mixed glasses open book); 4, noise; 5, two tone (two tone) and so on.
Note: Check the quality of the plush cloth: 1. The weight of the plush is heavy, and the feel is smooth (ie, the bottom yarn is not serious, the rough surface is upright or lodging, which has a greater impact on the weight of the finished product. 2, the original yarn quality and the quality of the weaving affect the softening effect; 3, the quality of the shearing hair affects the height of the hair; 4, the dyeing accuracy affects the color; 5, the larger surface of the matte surface effect: whether the matte effect is velvety, vertical Up, supple, with or without abnormal indentation, wavy lines, chaotic hair and other anomalies. The above aspects can basically be used to judge the quality of good or bad.
Of course, there are different requirements for different grades of products. We should learn to judge the scale of acceptance. The most safe way is to confirm the sheet, then order, and receive the goods according to the board.
The plush factory generally develops new styles of different styles, feels, hairs, curls and rolling effects every year for the toy factory to design new styles. We should take the initiative to find out the name and specification of the new varieties in order to make accurate classification and application.
Honey velvet is similar to shearing cloth, but the hair length is about 1.5-2mm, and the elastic relative to the shearing cloth is larger; no hairiness.
T/C cloth (65% Polyster, 35% Cotton) is divided into three types:
1) 110*76: thicker, used in printed fabrics, or higher density products, higher density, not easy to scatter).
2) 96*72: second; density is relatively thin.
3) 88*64: Again. Due to the looser structure, it is usually required to order the lighter in the middle of the order, so as to avoid the seams being easily scattered and causing a blast.
2) and 3) are usually used for interlining. When using, it should be selected according to the grade and use of the product.
The edge fabric is divided into ordinary quilted fabric (100% Polyster) and nylon woven fabric (Nylon), which are usually used in common type. It is easy to make, cut silk screen and embroider. In the case of silk screen printing, it is necessary to control the length of the hair to be long (usually no more than 1mm). Otherwise, the silk screen is difficult, the color is not easy to penetrate, and it is easy to fade.
Nylon-side fabrics are rarely used, only when special products require strong adhesion. And there is a minimum quantity of ordering, which must be ordered in Korea, so only special products are considered for use.
Cotton cloth is used for higher-grade printed cloth, which is thicker than T/C cloth.
Yalin toys - cow plush doll Yalin toys - cow plush dolls velvet cloth should pay attention to thickness and hardness, divided into ordinary polyester and acrylic, usually used in ordinary polyester, hard, thickness of about 1.5mm, Acrylic is very soft, loose and easy to rot, often used for gifts, and less for toys.
Other commonly used fabrics (eight) PU leather: is a kind of Polyester, not leather leather. Note that the thickness of the fabric will vary depending on the base fabric.
Note: PVC toys cannot be used in all toys. Because PVC contains excessive amounts of toxic and deadly elements, it should be noted that materials should not be of PVC nature when purchasing. As for packaging materials, some customers accept PVC materials, and some do not accept them. Very careful.
(9) Twill cloth (Heavier T/C): It is divided into cotton or T/C, which is thicker and the lines are clearly visible.
(10) Personnel cloth: The texture is measured by the number of counts; it should be selected according to the grade and use of the product.
(11) Knitted fabric: According to the weight of the gram weight, the cotton or T/C is divided, and the elasticity of the fabric is large.
(12) Electronic cashmere: thin and bright, but the matte surface is not soft enough.
(13) Polar fleece: It is divided into single-sided hair, double-sided hair, soft to the touch, but flexible.
(14) Velvet: There are several grades, the difference with the electronic velvet is softer and the price is relatively higher.
(15) Flocking Material: Single-sided, double-sided, single-sided flocking If the base fabric is different, the thickness and hardness are different, and the price is different.
(16) Satin: Usually the sewing is not easy to do, too soft and easy to go.
(17) Washed cloth, wrinkled cloth (Nylon Taffeta): There are wrinkles on the cloth surface. Because it can be washed, some products will be used, but the sewing is not good.)
(18) Nylon cloth: Split cloth: 170T, a kind of nylon cloth, very thin, cheap, can be considered as inner bag lining; ordinary nylon cloth: 190T; thick nylon cloth: 210T; Oxford cloth: 420T or more .
(19) Terry cloth: Cotton: The terry is high and looks rough. It is used on the toy to make the base cloth thick and thick, so that the cotton is not easy to run out.
T/C category: The terry is fine and smooth, and it is mostly used in baby products, bath products, etc. Note that the base fabric should be thick and not transparent.
(20) Others: Denim auxiliary materials (1) Eyes: Also divided into plastic eyes, crystal eyes, cartoon eyes, moving eyes, etc.
(2) Nose: It is divided into plastic nose, flocking nose, nose, matte nose and so on.
(3) Ribbon (Ribbon): Specify the color, the quantity is small, or specify the style, please pay attention to the number of orders.
(4) Plastic bags: (PP bags are commonly used in American products, cheaper, European products must use PE bags; PE bags are not transparent enough for PP bags, but PP bags are more likely to be wrinkled and easily broken), PVC can only be used as packaging materials. (DEHP content must be limited to 3% / square.), heat shrinkable film is mostly used in color box packaging, as a protective film.
(5) Carton: (in two types)
Double 楞A=B, A=C, B=B, B=C, C=C, three 楞, A three B also (such as the backpack series), unless the customer specifies, usually export the outer box with A= B, the outer casing of the small size can be considered to use B=B or B=C. Before ordering the carton; you should first select the genuine supplier. You must first confirm the paper quality provided by the carton factory. Note that each family may be different. You should choose the authenticity of the goods. At the same time, you should also pay attention to the quality of each batch of purchases and prevent the supply of commercial goods. Second-class products pretend to be genuine, and other factors such as weather humidity, rainy season and other factors may also have adverse effects on paper.
Single 楞B33, C33, etc. usually do inner box, or domestic delivery of the turnover carton, the quality of the outer paper and the inner lining determines the rigidity of the carton.
(6) Cotton: divided into 7D, 6D, 15D, and divided into A, B, and C grades. We usually use 7D/A grades, and 6D is less used. Low-end products or products that are very hard and hard to apply are 15D/B or C. 7D is very smooth and elastic, 15D is rough.
According to the length of the fiber, it is divided into 64MM and 32MM cotton. The former is used for manual cotton washing, and the latter is used for machine punching.
The general practice is to put the original cotton into the loose cotton, to ensure that the loose cotton workers operate correctly, there are enough times of loose cotton, so that the cotton is completely loose to achieve good elasticity. If the effect of loose cotton is not good, it will cause a great waste of cotton consumption.
(7) Colloidal particles: (divided into PP, PE), the diameter should be greater than or equal to 3MM, and the particles are smooth and even. Products exported to Europe are generally more environmentally friendly than PE. Exports to the United States, except for special requirements of customers, can be made with PP or PE, PP is cheaper. All export product rubber pellets must be wrapped in inner bags, unless otherwise specified by the guest.
(8) Plastic parts: ready-made plastic parts, the body can not be changed, such as size, size, shape, etc., otherwise it is necessary to open the mold, the general plastic mold cost is expensive, ranging from several thousand yuan to several tens of thousands, depending on the size of the mold, the process Difficulty, depending on the choice of mold materials, so usually the production order output is less than 300,000, and the mold fee must be paid separately.
(9) (Color) printed matter: including color box, tag, sticker, etc. The price of color printing is directly related to the number of orders. If the order is small, the number of printed paper is small, which is easy to cause large color difference, uneven color, and loss of manufacturers. The ratio increases, so the unit price must be high.
To implement the unit price of printed matter, pay attention to whether it includes film, proof-proof, and coating. It is best to provide customers with film and color, and color ratio (four-color CMYK). Proportion), which speeds up boarding and accuracy.
(10) Cloth and weaving: We must pass 21 pounds of tension, so we have to use thick belts.
(11) Various types of cotton ribbons, ribbons, wire ropes, and rubber bands: pay attention to the difference in the quality of raw materials and the impact on product quality and cost.
(12) Velcro, buckle type, zipper type: Velcro pay attention to the high degree of fastness (especially when the functional use requirements are high).
The production process looks like a simple product with the following major processes:
1, process: tailoring - sewing - assembly - filling - integer - packaging
2, materials: plush, chemical fiber fleece (drawing, velvet) acrylic cotton, both plastic particles, artificial leather, non-woven fabrics, toy parts, accessories
3, the consumption situation: medium toys about 18CM-25CM, the consumption of stuffed toys is more complicated, the consumption depends mainly on the number of toys, each variety of several raw materials, each proportion, the size of the toy, raw materials Whether the width is fully utilized, whether the blanking is mechanized, etc.
4. Reasonable design, typesetting, organization of production, and utilization of modern equipment are the main factors for reducing costs.
The inspection standards countries have their own toy safety standards, the main international standards are ISO8124 "Toy Safety Standards", as well as the US ASTMF963 "Toy Safety", the European Union's EN71 "Toy Safety", China's standard GB6675-2003 National Toy Safety Technical Specification, etc. Plush toys are loved by babies of all ages. Because of its soft texture, newborn babies can also play, so the international standards are more stringent. Among them, China's GB6675 requires more detailed small parts in plush toys. For example, small parts such as nose, eyes and buttons on toys should withstand 90N tension without loosening. Otherwise, when the baby bites, licks, licks these small When parts are used, they are easy to fall off and hurt your baby. In addition, when you buy, you should pinch the toy with your hand and feel the texture. Anyone who feels hard or has a large block is filled with some inferior materials, such as metal scraps, nails, needles, broken glass and other unsafe items. When the baby is playing, it may be stabbed and safe.
Buying and identifying plush dolls is one of the favorite toys for kids and young people. However, there may be dangers in seemingly beautiful things, so we should be happy when we are happy and happy. It is our greatest wealth! Buying plush doll products is especially important.
Purchase
1. First, determine the age of people who need it, and then purchase different toys according to different age groups, mainly considering safety and practicality.
2, whether the appearance of cloth velvet materials is hygienic, divided by high and low grades of raw materials, long and short plush (divided yarn, voile) velvet, plush TIC cloth, etc., which is an important factor in determining the price of a toy, The seller shoddy and deceives the consumer.
3. Look at the stuffing of the plush doll, which is another important factor affecting the price of the toy. The good stuffing cotton is all PP cotton, just like the material of the nine-hole pillow in the supermarket, the hand feels very uniform. Poorly filled cotton is black cotton, it feels poor and dirty.
4. Whether the fixed parts are firm (the standard requirement is 90N force) is very sharp edge thorns, whether the moving parts are too small, to prevent children from accidentally entering the entrance, the danger occurs, whether the same color or the same body position is the same. Otherwise, there will be different colors in the sun, and the hair will be opposite, which will affect the appearance.
5, observe whether the appearance is beautiful, whether the left and right body position is symmetrical, whether the hand pressure is soft and fluffy, whether the stitching of each part is firm, whether the toy parts have scratches or defects.
6. Check whether there are trademarks, brands, safety signs, factory communication addresses, etc., whether the binding is firm.
7. Check the internal and external packaging conditions, whether the signs are consistent, whether the moisture resistance is good, and the inner packaging is a plastic bag. If the opening size exceeds a certain range, the air hole must be opened to prevent the child from suffocating the head.
8, the details of the purchase knowledge:
Look at the eyes of the toy. The high-quality plush doll's eyes are very bright and deep, very god-like, and feel able to communicate with them. The eyes of inferior toys are black, rough, dull, ignorant, and even have some toys, and there are bubbles in the eyes.
Look at the nose and mouth of the toy. In the plush doll, the animal's nose is divided into several types, including the foreskin, hand-sewn with useful lines, and plastic. The good skin nose is made of good leather or good artificial leather, and the nose is full and delicate. The inferior nose is very rough and the filling is not full. The nose made of wire is lined and not lined, with threads, wool and cotton. The good seams of the nose are very fine and neatly arranged. However, there are many small workshop-style small factories. It is very bad for workers to have no formal training and work. The pros and cons of the plastic nose. Just look at their work and mold good or bad. Because the quality of the mold directly affects the quality of the nose.
The materials used in the palms and soles of the palms and soles of the feet are also very particular. When buying, pay special attention to its sewing technique, that is, whether its work is fine, whether the materials used in the palms and soles are coordinated with the main body.
Identification
1. Touch the pure PP cotton by hand and touch it like a down jacket. It feels very soft and very uniform. It will not have any foreign body sensation and hard object sensation. If the two hands are pressed at any part of the bear, the two hands can be put together. There is no foreign body sensation, only a uniform soft cotton. Poor touch is piece by piece, and there is a sense of foreign body when touched by hand. Open the back of the zipper, pure PP cotton even if the cotton inside is all the same as the zipper mouth is the same good cotton, black heart cotton is mostly a zipper mouth layer is a good cotton, the hand will go up and down in several directions It is the original shape. It is all the lower corners of the garment factory. It is mixed with cloth strips, thread ends, packaging ropes and nails that are removed from the boxes. Because the garment factories don’t want them, they are all stepped on the ground, so these are the Dongdong is not surprised that someone will come to the door every day for about two yuan a pound.
2, this is also the easiest way to ask the store directly, is it all PP cotton, you said that you will receive a full look, if not all PP cotton to return, so if you sell most of the black cotton They will not be sold out of stock or other excuses, so they can keep these black hearts out of the door before buying.
In fact, the toys are bought or used by your loved ones. If you buy a black-hearted poison toy, your gift will be greatly reduced, because you can only take care of your gift, and it may not be because of your feelings. Tell you what you are, don't understand, think you are stingy to buy cheap goods.
How to clean plush dolls
1. Keep indoor cleaning as much as possible to reduce dust. Use clean, dry and soft tools to clean the surface of the toy.
2. Avoid long-term exposure to sunlight and keep the inside and outside of the toy dry.
3. When cleaning, take necessary measures according to the size. For small ones, first use the tape to stain the parts that are afraid of wear, put them into the washing machine, wash them gently, dry them, hang them in a cool place, and tap the toys intermittently to make them Fur, the filling is fluffy and soft. Large toys can be found in the filling seams, cut the sutures, and take out the special parts of the filling (eye cotton). You can use the tape to get the accessories that are afraid of wear. Wash and dry the outer skin, then put the filling into the toy skin, shape and suture.
4. For wool/cloth or dolls with high-intelligent electronics, machine cores, and stereos, be sure to remove the electronic components (some are not waterproof) or the batteries before they are cleaned.
5. After the cleaned toy is dry, comb it neatly along the direction of the fur with a clean comb or similar tool to make the fur smooth and beautiful.
6. Look at the cleanliness of the internal organs of the plush toys. Unqualified toy fillers, discarded plastics, fiber ropes, paper scraps, and even black cotton that is banned by the state.
7. Twist the eyes, nose and mouth of the plush toy to see if it is strong. If the small parts on the toy do not meet the national standards, it is a substandard product.
8, in order to be healthy, should regularly consume and clean the plush toys.
9. Simple and easy sterilization and disinfection method. The steam iron with high power can be gently reciprocated and ironed on the fluff, and it also has certain sterilization and decontamination effects.
10. Washing plush toys at home: For small toys, you can use hand warming or machine washing at 30-40 °C. Neutral laundry detergent can be used for cleaning. For plush toys, cashmere detergent will be used. better.
11, how to make the toy not easy to soil and extend its life, when buying toys, do not discard the carton or plastic bags, in order to prepare for packaging dust. In areas with humid climates, in order to prevent the toys from getting wet, the desiccant can be placed during storage, and the stuffed toys should be kept as much as possible in order to avoid deformation and damage.
How to clean plush dolls
Method 1: Required materials: a bag of coarse salt (large salt) and a plastic bag Put the dirty plush toy into a plastic bag, put a proper amount of coarse salt, then tie the mouth and shake it vigorously. After a few minutes, the toy is clean, we are watching the salt has turned black.
Remember: not washing is sucking! ! It can also be used for plush toys of different lengths; fur collar and cuffs; it can also be used for car seat cushions (pour the salt on the mat to force it).
Principle: The use of salt, that is, sodium chloride, on the adsorption of dirt, because of the strong disinfection effect of salt, not only cleans the toy, but also effectively kills bacteria and viruses. It can be said that small things like plush collars and plush cushions in the car can also be "cleaned" in this way.
Option 2: Required materials: water, silky detergent, soft brush (or other tools can be used instead)
Put water and silky detergent in the basin, stir the water in the basin with a normal soft brush or other tools to stir the rich foam, then use a soft brush to stain the surface of the plush toy with foam. Be careful not to get too much moisture on the brush. After brushing the surface of the plush toy, wrap the plush toy in a bath towel and put it in a basin filled with water.
This will remove dust and washing liquid from the stuffed toy. The toy is then soaked in a water bath filled with softener for a few minutes, and then washed several times in a basin filled with water until the water in the basin becomes clear from the turbidity. The cleaned plush toys are still wrapped in bath towels, gently dehydrated in a washing machine, and the dehydrated plush toys are shaped and combed and placed in a ventilated place to dry.
Pay attention to drying in the air when drying, it is best not to expose to the sun, can not be sunburned, can not be sterilized, exposure is easy to change color 3: more suitable for larger plush toys to buy a packet of baking soda, soda powder and dirty The plush toy is placed in a large plastic bag, and the bag mouth is tightly shaken, and the stuffed toy is slowly found to be clean. Finally, the soda powder becomes grayish black due to the adsorption of dust, and the soda powder can be removed. This method is more suitable for large plush toys and velvet plush toys.
Method 4: Suitable for soft toys such as electronics and sounding. In order to prevent the wear of small accessories on the plush toys, the parts of the plush toys are taped, put into the laundry bag, and then washed and dried. After that, hang in the shade to dry. When drying, you can pat the plush toy to make the fur and stuffing fluffy and soft, so that the shape of the plush toy will be restored to its original shape.
We usually put a proper amount of detergent in the water to wash it. At the same time of washing, you can also add appropriate amount of washing powder or laundry detergent for disinfection to achieve antibacterial and anti-mite functions.
In addition to the above methods, other methods such as:
[Hand wash]
Prepare the washbasin with water, pour in the cleaning agent and stir until completely dissolved. Put the fluffy toy into the hand and squeeze it into the cleaning agent. Then pour off the sewage and rinse the bear with clean water. Wrap the fluff with a clean dry cloth. It takes a few minutes for the toy to absorb a portion of the water, then dry it, or let it be used as daylight.
[ Washing]
Before putting it directly into the washing machine for cleaning, you need to put the fluffy toy into the laundry bag first. According to the general cleaning procedure, the use of cold washing is better than the washing powder, and it does not hurt the wool. If you use the general double The one-effect shampoo is also good. After washing, wrap it with a dry towel and then dehydrate it to avoid hurting the surface.
[wipe]
Use a soft sponge or a clean, dry cloth, wipe the surface with a diluted neutral detergent, and then wipe it with water.
[dry cleaning]
You can directly send dry cleaners to dry cleaning, or to the cashmere doll store, buy a special cleaning agent to clean the fluffy dolls to go home to clean, first spray the dry cleaning agent on the surface of the fluffy toy, wait two or three minutes and then wipe with a dry cloth
[Sun method]
Sun exposure is the simplest and most labor-saving method of cleaning plush toys. Ultraviolet rays can effectively kill some invisible bacteria and ensure the basic hygiene of the plush toys. However, it should be noted that this method is only suitable for the lighter color of the plush, because the fabric and material are different, and some may be easily faded. When it is exposed to the sun, it should be placed outdoors. If the sunlight is irradiated through the glass, it will not function as any sterilization. It is very good to take the plush toys out to the outside.
[Disinfection method]
The longer the plush toy, the more bacteria there are on the surface and inside, and the cleaning effect can't be achieved by simply washing with water. At this point, it is necessary to put a proper amount of detergent in the water for disinfection. At the same time as washing, we can add appropriate amount of washing powder or laundry detergent for disinfection to achieve antibacterial and anti-mite functions.
During the drying process after disinfection and washing, it is necessary to intermittently beat the plush toy to make the surface and the filling fluffy and soft, and restore the shape before washing.
Introduction Plush doll is a kind of plush toy. It is a toy with human face made of plush fabric and other textile materials. It is filled with various fillers inside. The English name is (plush toy). It can also be called soft toy or stuffed toy. Guangdong and Hong Kong and Macao in China are called “plush dollsâ€. As long as a plush toy with eyes, nose and mouth can be called a plush doll.
Features Plush dolls have the characteristics of realistic and cute, soft touch, not afraid of extrusion, convenient cleaning, strong decoration, high safety and wide application. And there are noses, mouths, eyes, etc., the shape is very realistic. Therefore, plush toys are a good choice for children's toys, decorative houses and gifts as gifts.
Classification currently based on consumer preferences, current plush dolls have the following popular categories:
1. According to the styling source of plush toys, it is divided into cartoon and cartoon characters plush dolls and animal plush dolls;
Human figure doll: A plush doll made in the shape of a person and in proportion to the body of a person. It is exactly the same as the real person.
Animal figurine: A plush doll made in the form of various animals through the process of plush toys. Very realistic.
2, according to the length of the plush doll's plush, divided into plush dolls and super soft short plush dolls;
3, according to the name of people love animals, divided into plush teddy bears, plush toys, teddy bears, etc.;
4, according to the different stuffing of plush toys, divided into PP cotton plush dolls and foam particles dolls.
The quality of the main material shearing cloth should be noted: the softness of the rough surface, the quality of the general hair falling is poor, but the printed shearing cloth will be a little down, not serious, it should be acceptable for general plush (including plush cloth, shearing cloth) ), if the weight is too low, the hair is easy to fall down and can not stand up, pay attention to the quality inspection. The length of the shearing cloth is not easy, the hair is short, and the fabric looks thin, so it should be carefully checked. Generally, the length of the hair should be 2.5-3.5mm, the normal is 3.00mm, and the curling cloth can reach 5-10mm. High, when signing the contract, the gross length requirement should be indicated, generally 3mm gram weight is 450g/Y-480g/Y, special should be noted. Another shearing cloth also has a hair direction.
Plush fabrics
A, A yarn (also known as ordinary yarn, BOA material), divided into:
There are light yarns: ordinary ones are generally shiny, and the yin and yang faces can be separated under different light directions.
Matte yarn: that is, matte, basically no yin and yang.
B, V yarn (also known as special yarn, T-590, Vonnel) has Even Cut and Uneven cut. The hair length is about 4-20mm, which is a mid-range material.
C, Hipile (Haipai, plush): the hair length is in the range of 20-120mm, any hair length can be made within the range of 20-45mm, and only 65mm and 120 (110)mm above 45mm, which is long and short hair, due to the quality of the original yarn. The impact of Hipil is very obvious, so we should require the plush factory to use the original yarn of Mitsubishi grade above Japan, the hair should be straight and not easy to curl.
D, other:
1, roll plush (rolling hair):
1Tumbling boa, A yarn curl: Most are granular hair, lamb hair, or hair root is bundled, rolled up. Usually used to make more classic toys, the hair length is up to 15mm; the price is much cheaper than the Shanghai style curl.
2Tumbling HP Haipai Curl: Usually the hair length is longer, the curling effect is looser, and there are many styles to choose from.
2, super soft material: has begun to use, the material is very soft; pay attention to the original yarn, the price will be different.
3, as well as DDF: is a kind of HP, hard straight, high-grade materials, usually mixed colors.
E, plush printing materials include: 1, printing; 2, jacquard; 3, tip-dyed: (like the mixed glasses open book); 4, noise; 5, two tone (two tone) and so on.
Note: Check the quality of the plush cloth: 1. The weight of the plush is heavy, and the feel is smooth (ie, the bottom yarn is not serious, the rough surface is upright or lodging, which has a greater impact on the weight of the finished product. 2, the original yarn quality and the quality of the weaving affect the softening effect; 3, the quality of the shearing hair affects the height of the hair; 4, the dyeing accuracy affects the color; 5, the larger surface of the matte surface effect: whether the matte effect is velvety, vertical Up, supple, with or without abnormal indentation, wavy lines, chaotic hair and other anomalies. The above aspects can basically be used to judge the quality of good or bad.
Of course, there are different requirements for different grades of products. We should learn to judge the scale of acceptance. The most safe way is to confirm the sheet, then order, and receive the goods according to the board.
The plush factory generally develops new styles of different styles, feels, hairs, curls and rolling effects every year for the toy factory to design new styles. We should take the initiative to find out the name and specification of the new varieties in order to make accurate classification and application.
Honey velvet is similar to shearing cloth, but the hair length is about 1.5-2mm, and the elastic relative to the shearing cloth is larger; no hairiness.
T/C cloth (65% Polyster, 35% Cotton) is divided into three types:
1) 110*76: thicker, used in printed fabrics, or higher density products, higher density, not easy to scatter).
2) 96*72: second; density is relatively thin.
3) 88*64: Again. Due to the looser structure, it is usually required to order the lighter in the middle of the order, so as to avoid the seams being easily scattered and causing a blast.
2) and 3) are usually used for interlining. When using, it should be selected according to the grade and use of the product.
The edge fabric is divided into ordinary quilted fabric (100% Polyster) and nylon woven fabric (Nylon), which are usually used in common type. It is easy to make, cut silk screen and embroider. In the case of silk screen printing, it is necessary to control the length of the hair to be long (usually no more than 1mm). Otherwise, the silk screen is difficult, the color is not easy to penetrate, and it is easy to fade.
Nylon-side fabrics are rarely used, only when special products require strong adhesion. And there is a minimum quantity of ordering, which must be ordered in Korea, so only special products are considered for use.
Cotton cloth is used for higher-grade printed cloth, which is thicker than T/C cloth.
Yalin toys - cow plush doll Yalin toys - cow plush dolls velvet cloth should pay attention to thickness and hardness, divided into ordinary polyester and acrylic, usually used in ordinary polyester, hard, thickness of about 1.5mm, Acrylic is very soft, loose and easy to rot, often used for gifts, and less for toys.
Other commonly used fabrics (eight) PU leather: is a kind of Polyester, not leather leather. Note that the thickness of the fabric will vary depending on the base fabric.
Note: PVC toys cannot be used in all toys. Because PVC contains excessive amounts of toxic and deadly elements, it should be noted that materials should not be of PVC nature when purchasing. As for packaging materials, some customers accept PVC materials, and some do not accept them. Very careful.
(9) Twill cloth (Heavier T/C): It is divided into cotton or T/C, which is thicker and the lines are clearly visible.
(10) Personnel cloth: The texture is measured by the number of counts; it should be selected according to the grade and use of the product.
(11) Knitted fabric: According to the weight of the gram weight, the cotton or T/C is divided, and the elasticity of the fabric is large.
(12) Electronic cashmere: thin and bright, but the matte surface is not soft enough.
(13) Polar fleece: It is divided into single-sided hair, double-sided hair, soft to the touch, but flexible.
(14) Velvet: There are several grades, the difference with the electronic velvet is softer and the price is relatively higher.
(15) Flocking Material: Single-sided, double-sided, single-sided flocking If the base fabric is different, the thickness and hardness are different, and the price is different.
(16) Satin: Usually the sewing is not easy to do, too soft and easy to go.
(17) Washed cloth, wrinkled cloth (Nylon Taffeta): There are wrinkles on the cloth surface. Because it can be washed, some products will be used, but the sewing is not good.)
(18) Nylon cloth: Split cloth: 170T, a kind of nylon cloth, very thin, cheap, can be considered as inner bag lining; ordinary nylon cloth: 190T; thick nylon cloth: 210T; Oxford cloth: 420T or more .
(19) Terry cloth: Cotton: The terry is high and looks rough. It is used on the toy to make the base cloth thick and thick, so that the cotton is not easy to run out.
T/C category: The terry is fine and smooth, and it is mostly used in baby products, bath products, etc. Note that the base fabric should be thick and not transparent.
(20) Others: Denim auxiliary materials (1) Eyes: Also divided into plastic eyes, crystal eyes, cartoon eyes, moving eyes, etc.
(2) Nose: It is divided into plastic nose, flocking nose, nose, matte nose and so on.
(3) Ribbon (Ribbon): Specify the color, the quantity is small, or specify the style, please pay attention to the number of orders.
(4) Plastic bags: (PP bags are commonly used in American products, cheaper, European products must use PE bags; PE bags are not transparent enough for PP bags, but PP bags are more likely to be wrinkled and easily broken), PVC can only be used as packaging materials. (DEHP content must be limited to 3% / square.), heat shrinkable film is mostly used in color box packaging, as a protective film.
(5) Carton: (in two types)
Double 楞A=B, A=C, B=B, B=C, C=C, three 楞, A three B also (such as the backpack series), unless the customer specifies, usually export the outer box with A= B, the outer casing of the small size can be considered to use B=B or B=C. Before ordering the carton; you should first select the genuine supplier. You must first confirm the paper quality provided by the carton factory. Note that each family may be different. You should choose the authenticity of the goods. At the same time, you should also pay attention to the quality of each batch of purchases and prevent the supply of commercial goods. Second-class products pretend to be genuine, and other factors such as weather humidity, rainy season and other factors may also have adverse effects on paper.
Single 楞B33, C33, etc. usually do inner box, or domestic delivery of the turnover carton, the quality of the outer paper and the inner lining determines the rigidity of the carton.
(6) Cotton: divided into 7D, 6D, 15D, and divided into A, B, and C grades. We usually use 7D/A grades, and 6D is less used. Low-end products or products that are very hard and hard to apply are 15D/B or C. 7D is very smooth and elastic, 15D is rough.
According to the length of the fiber, it is divided into 64MM and 32MM cotton. The former is used for manual cotton washing, and the latter is used for machine punching.
The general practice is to put the original cotton into the loose cotton, to ensure that the loose cotton workers operate correctly, there are enough times of loose cotton, so that the cotton is completely loose to achieve good elasticity. If the effect of loose cotton is not good, it will cause a great waste of cotton consumption.
(7) Colloidal particles: (divided into PP, PE), the diameter should be greater than or equal to 3MM, and the particles are smooth and even. Products exported to Europe are generally more environmentally friendly than PE. Exports to the United States, except for special requirements of customers, can be made with PP or PE, PP is cheaper. All export product rubber pellets must be wrapped in inner bags, unless otherwise specified by the guest.
(8) Plastic parts: ready-made plastic parts, the body can not be changed, such as size, size, shape, etc., otherwise it is necessary to open the mold, the general plastic mold cost is expensive, ranging from several thousand yuan to several tens of thousands, depending on the size of the mold, the process Difficulty, depending on the choice of mold materials, so usually the production order output is less than 300,000, and the mold fee must be paid separately.
(9) (Color) printed matter: including color box, tag, sticker, etc. The price of color printing is directly related to the number of orders. If the order is small, the number of printed paper is small, which is easy to cause large color difference, uneven color, and loss of manufacturers. The ratio increases, so the unit price must be high.
To implement the unit price of printed matter, pay attention to whether it includes film, proof-proof, and coating. It is best to provide customers with film and color, and color ratio (four-color CMYK). Proportion), which speeds up boarding and accuracy.
(10) Cloth and weaving: We must pass 21 pounds of tension, so we have to use thick belts.
(11) Various types of cotton ribbons, ribbons, wire ropes, and rubber bands: pay attention to the difference in the quality of raw materials and the impact on product quality and cost.
(12) Velcro, buckle type, zipper type: Velcro pay attention to the high degree of fastness (especially when the functional use requirements are high).
The production process looks like a simple product with the following major processes:
1, process: tailoring - sewing - assembly - filling - integer - packaging
2, materials: plush, chemical fiber fleece (drawing, velvet) acrylic cotton, both plastic particles, artificial leather, non-woven fabrics, toy parts, accessories
3, the consumption situation: medium toys about 18CM-25CM, the consumption of stuffed toys is more complicated, the consumption depends mainly on the number of toys, each variety of several raw materials, each proportion, the size of the toy, raw materials Whether the width is fully utilized, whether the blanking is mechanized, etc.
4. Reasonable design, typesetting, organization of production, and utilization of modern equipment are the main factors for reducing costs.
The inspection standards countries have their own toy safety standards, the main international standards are ISO8124 "Toy Safety Standards", as well as the US ASTMF963 "Toy Safety", the European Union's EN71 "Toy Safety", China's standard GB6675-2003 National Toy Safety Technical Specification, etc. Plush toys are loved by babies of all ages. Because of its soft texture, newborn babies can also play, so the international standards are more stringent. Among them, China's GB6675 requires more detailed small parts in plush toys. For example, small parts such as nose, eyes and buttons on toys should withstand 90N tension without loosening. Otherwise, when the baby bites, licks, licks these small When parts are used, they are easy to fall off and hurt your baby. In addition, when you buy, you should pinch the toy with your hand and feel the texture. Anyone who feels hard or has a large block is filled with some inferior materials, such as metal scraps, nails, needles, broken glass and other unsafe items. When the baby is playing, it may be stabbed and safe.
Buying and identifying plush dolls is one of the favorite toys for kids and young people. However, there may be dangers in seemingly beautiful things, so we should be happy when we are happy and happy. It is our greatest wealth! Buying plush doll products is especially important.
Purchase
1. First, determine the age of people who need it, and then purchase different toys according to different age groups, mainly considering safety and practicality.
2, whether the appearance of cloth velvet materials is hygienic, divided by high and low grades of raw materials, long and short plush (divided yarn, voile) velvet, plush TIC cloth, etc., which is an important factor in determining the price of a toy, The seller shoddy and deceives the consumer.
3. Look at the stuffing of the plush doll, which is another important factor affecting the price of the toy. The good stuffing cotton is all PP cotton, just like the material of the nine-hole pillow in the supermarket, the hand feels very uniform. Poorly filled cotton is black cotton, it feels poor and dirty.
4. Whether the fixed parts are firm (the standard requirement is 90N force) is very sharp edge thorns, whether the moving parts are too small, to prevent children from accidentally entering the entrance, the danger occurs, whether the same color or the same body position is the same. Otherwise, there will be different colors in the sun, and the hair will be opposite, which will affect the appearance.
5, observe whether the appearance is beautiful, whether the left and right body position is symmetrical, whether the hand pressure is soft and fluffy, whether the stitching of each part is firm, whether the toy parts have scratches or defects.
6. Check whether there are trademarks, brands, safety signs, factory communication addresses, etc., whether the binding is firm.
7. Check the internal and external packaging conditions, whether the signs are consistent, whether the moisture resistance is good, and the inner packaging is a plastic bag. If the opening size exceeds a certain range, the air hole must be opened to prevent the child from suffocating the head.
8, the details of the purchase knowledge:
Look at the eyes of the toy. The high-quality plush doll's eyes are very bright and deep, very god-like, and feel able to communicate with them. The eyes of inferior toys are black, rough, dull, ignorant, and even have some toys, and there are bubbles in the eyes.
Look at the nose and mouth of the toy. In the plush doll, the animal's nose is divided into several types, including the foreskin, hand-sewn with useful lines, and plastic. The good skin nose is made of good leather or good artificial leather, and the nose is full and delicate. The inferior nose is very rough and the filling is not full. The nose made of wire is lined and not lined, with threads, wool and cotton. The good seams of the nose are very fine and neatly arranged. However, there are many small workshop-style small factories. It is very bad for workers to have no formal training and work. The pros and cons of the plastic nose. Just look at their work and mold good or bad. Because the quality of the mold directly affects the quality of the nose.
The materials used in the palms and soles of the palms and soles of the feet are also very particular. When buying, pay special attention to its sewing technique, that is, whether its work is fine, whether the materials used in the palms and soles are coordinated with the main body.
Identification
1. Touch the pure PP cotton by hand and touch it like a down jacket. It feels very soft and very uniform. It will not have any foreign body sensation and hard object sensation. If the two hands are pressed at any part of the bear, the two hands can be put together. There is no foreign body sensation, only a uniform soft cotton. Poor touch is piece by piece, and there is a sense of foreign body when touched by hand. Open the back of the zipper, pure PP cotton even if the cotton inside is all the same as the zipper mouth is the same good cotton, black heart cotton is mostly a zipper mouth layer is a good cotton, the hand will go up and down in several directions It is the original shape. It is all the lower corners of the garment factory. It is mixed with cloth strips, thread ends, packaging ropes and nails that are removed from the boxes. Because the garment factories don’t want them, they are all stepped on the ground, so these are the Dongdong is not surprised that someone will come to the door every day for about two yuan a pound.
2, this is also the easiest way to ask the store directly, is it all PP cotton, you said that you will receive a full look, if not all PP cotton to return, so if you sell most of the black cotton They will not be sold out of stock or other excuses, so they can keep these black hearts out of the door before buying.
In fact, the toys are bought or used by your loved ones. If you buy a black-hearted poison toy, your gift will be greatly reduced, because you can only take care of your gift, and it may not be because of your feelings. Tell you what you are, don't understand, think you are stingy to buy cheap goods.
How to clean plush dolls
1. Keep indoor cleaning as much as possible to reduce dust. Use clean, dry and soft tools to clean the surface of the toy.
2. Avoid long-term exposure to sunlight and keep the inside and outside of the toy dry.
3. When cleaning, take necessary measures according to the size. For small ones, first use the tape to stain the parts that are afraid of wear, put them into the washing machine, wash them gently, dry them, hang them in a cool place, and tap the toys intermittently to make them Fur, the filling is fluffy and soft. Large toys can be found in the filling seams, cut the sutures, and take out the special parts of the filling (eye cotton). You can use the tape to get the accessories that are afraid of wear. Wash and dry the outer skin, then put the filling into the toy skin, shape and suture.
4. For wool/cloth or dolls with high-intelligent electronics, machine cores, and stereos, be sure to remove the electronic components (some are not waterproof) or the batteries before they are cleaned.
5. After the cleaned toy is dry, comb it neatly along the direction of the fur with a clean comb or similar tool to make the fur smooth and beautiful.
6. Look at the cleanliness of the internal organs of the plush toys. Unqualified toy fillers, discarded plastics, fiber ropes, paper scraps, and even black cotton that is banned by the state.
7. Twist the eyes, nose and mouth of the plush toy to see if it is strong. If the small parts on the toy do not meet the national standards, it is a substandard product.
8, in order to be healthy, should regularly consume and clean the plush toys.
9. Simple and easy sterilization and disinfection method. The steam iron with high power can be gently reciprocated and ironed on the fluff, and it also has certain sterilization and decontamination effects.
10. Washing plush toys at home: For small toys, you can use hand warming or machine washing at 30-40 °C. Neutral laundry detergent can be used for cleaning. For plush toys, cashmere detergent will be used. better.
11, how to make the toy not easy to soil and extend its life, when buying toys, do not discard the carton or plastic bags, in order to prepare for packaging dust. In areas with humid climates, in order to prevent the toys from getting wet, the desiccant can be placed during storage, and the stuffed toys should be kept as much as possible in order to avoid deformation and damage.
How to clean plush dolls
Method 1: Required materials: a bag of coarse salt (large salt) and a plastic bag Put the dirty plush toy into a plastic bag, put a proper amount of coarse salt, then tie the mouth and shake it vigorously. After a few minutes, the toy is clean, we are watching the salt has turned black.
Remember: not washing is sucking! ! It can also be used for plush toys of different lengths; fur collar and cuffs; it can also be used for car seat cushions (pour the salt on the mat to force it).
Principle: The use of salt, that is, sodium chloride, on the adsorption of dirt, because of the strong disinfection effect of salt, not only cleans the toy, but also effectively kills bacteria and viruses. It can be said that small things like plush collars and plush cushions in the car can also be "cleaned" in this way.
Option 2: Required materials: water, silky detergent, soft brush (or other tools can be used instead)
Put water and silky detergent in the basin, stir the water in the basin with a normal soft brush or other tools to stir the rich foam, then use a soft brush to stain the surface of the plush toy with foam. Be careful not to get too much moisture on the brush. After brushing the surface of the plush toy, wrap the plush toy in a bath towel and put it in a basin filled with water.
This will remove dust and washing liquid from the stuffed toy. The toy is then soaked in a water bath filled with softener for a few minutes, and then washed several times in a basin filled with water until the water in the basin becomes clear from the turbidity. The cleaned plush toys are still wrapped in bath towels, gently dehydrated in a washing machine, and the dehydrated plush toys are shaped and combed and placed in a ventilated place to dry.
Pay attention to drying in the air when drying, it is best not to expose to the sun, can not be sunburned, can not be sterilized, exposure is easy to change color 3: more suitable for larger plush toys to buy a packet of baking soda, soda powder and dirty The plush toy is placed in a large plastic bag, and the bag mouth is tightly shaken, and the stuffed toy is slowly found to be clean. Finally, the soda powder becomes grayish black due to the adsorption of dust, and the soda powder can be removed. This method is more suitable for large plush toys and velvet plush toys.
Method 4: Suitable for soft toys such as electronics and sounding. In order to prevent the wear of small accessories on the plush toys, the parts of the plush toys are taped, put into the laundry bag, and then washed and dried. After that, hang in the shade to dry. When drying, you can pat the plush toy to make the fur and stuffing fluffy and soft, so that the shape of the plush toy will be restored to its original shape.
We usually put a proper amount of detergent in the water to wash it. At the same time of washing, you can also add appropriate amount of washing powder or laundry detergent for disinfection to achieve antibacterial and anti-mite functions.
In addition to the above methods, other methods such as:
[Hand wash]
Prepare the washbasin with water, pour in the cleaning agent and stir until completely dissolved. Put the fluffy toy into the hand and squeeze it into the cleaning agent. Then pour off the sewage and rinse the bear with clean water. Wrap the fluff with a clean dry cloth. It takes a few minutes for the toy to absorb a portion of the water, then dry it, or let it be used as daylight.
[ Washing]
Before putting it directly into the washing machine for cleaning, you need to put the fluffy toy into the laundry bag first. According to the general cleaning procedure, the use of cold washing is better than the washing powder, and it does not hurt the wool. If you use the general double The one-effect shampoo is also good. After washing, wrap it with a dry towel and then dehydrate it to avoid hurting the surface.
[wipe]
Use a soft sponge or a clean, dry cloth, wipe the surface with a diluted neutral detergent, and then wipe it with water.
[dry cleaning]
You can directly send dry cleaners to dry cleaning, or to the cashmere doll store, buy a special cleaning agent to clean the fluffy dolls to go home to clean, first spray the dry cleaning agent on the surface of the fluffy toy, wait two or three minutes and then wipe with a dry cloth
[Sun method]
Sun exposure is the simplest and most labor-saving method of cleaning plush toys. Ultraviolet rays can effectively kill some invisible bacteria and ensure the basic hygiene of the plush toys. However, it should be noted that this method is only suitable for the lighter color of the plush, because the fabric and material are different, and some may be easily faded. When it is exposed to the sun, it should be placed outdoors. If the sunlight is irradiated through the glass, it will not function as any sterilization. It is very good to take the plush toys out to the outside.
[Disinfection method]
The longer the plush toy, the more bacteria there are on the surface and inside, and the cleaning effect can't be achieved by simply washing with water. At this point, it is necessary to put a proper amount of detergent in the water for disinfection. At the same time as washing, we can add appropriate amount of washing powder or laundry detergent for disinfection to achieve antibacterial and anti-mite functions.
During the drying process after disinfection and washing, it is necessary to intermittently beat the plush toy to make the surface and the filling fluffy and soft, and restore the shape before washing.
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